All posts by MATCOR

Anodes, Cathodic Protection, Corrosion, MATCOR, Mixed Metal Oxide

MMO Anode Technology: The latest in Cathodic Protection

April 5, 2016 MATCOR Leave a comment

MMO anode technology has taken over the cathodic protection industry and MATCOR has been on the forefront for the last 20 years. Ted Huck, our VP of International Sales was interviewed at the recent NACE Corrosion Conference. In this video he discusses MMO anode technology for cathodic protection systems and the importance of reliable anode to cable connections.

MMO Anode Technology

MMO anodes, or mixed metal oxide anodes are the latest technology in the corrosion industry. Mixed metal oxide anodes are lightweight and durable with a very low consumption rate.

MMO anodes are a mix of metal oxide electrocatalysts. In the presence of a DC voltage source they cause an electrical reaction that generates cathodic protection current. Unlike conventional impressed current anodes that physically consume as part of the cathodic protection reaction (at rates measured in kg/amp-year), MMO anodes are dimensionally stable and do not consume. Instead, they have a long and predictable catalytic life. MMO anodes consist of a thin coating of the MMO catalyst over an inert lightweight titanium substrate and are available in a wide range of shapes and configurations.

Why Cathodic Protection Systems Fail

Waterproof Anode to Cable Connection to protects MMO anode cathodic protection systems — Kynex® Patented, Waterproof Anode to Cable Connection

The most critical component to any cathodic protection anode system is the connection of the anode to the cable that runs back to the power supply. Because the cable is part of the anode system, if it has any nicks or defects or is not water tight, that cable can become part of the anode and will very quickly consume. When that happens, the anode fails. So, with cathodic protection systems it is imperative to have the highest quality connections.

Typically, when a cathodic protection anode system fails, it is not the anode that fails, it is the anode connection that fails. MATCOR has developed a proprietary technology for connecting wire anodes to cable, called Kynex®. Wire anodes are the heart of a lot of our products and this proprietary anode technology is a huge leap forward in the reliability of these connections.

Cost-effective, Reliable Cathodic Protection Solutions

At the end of the day, for our clients, it’s all about delivering value. It’s providing a cost effective solution that’s going to serve them for a very long time. As a designer and manufacturer of cathodic protection anode systems, we are able to specifically address client needs with customized corrosion prevention solutions that provide:

Long life
Great economic value
Superior reliability

MATCOR Products and Services

MATCOR is one of the world’s leading cathodic protection companies. We design, manufacture, install and service cathodic protection systems for clients worldwide. MATCOR provides services to the pipeline, midstream and oil & gas industries, protecting assets such as pipelines, storage tanks, and compressor stations. We also do a lot of work in the power industries, petrochemical, and chemical industries. Anywhere where you have buried steel structures, we are there to stop corrosion.
We encourage you to contact MATCOR through our website where our corrosion specialists and engineers can provide a solution tailored to your needs.

Cathodic Protection, Close Interval Surveys, Pipeline, Pipeline Integrity

Not Just a Walk Along the ROW: Close Interval Potential Surveys

February 29, 2016 MATCOR Leave a comment

Close Interval Potential Surveys (CIPS) or close interval surveys (CIS) for those in the United States, are an invaluable assessment tool used to maintain pipeline integrity. Close Interval Surveys are frequently mandated by pipeline regulatory authorities.

Keys to a Successful CIPS Survey

Selecting a qualified survey crew
Advanced planning
Selecting the appropriate CIPS Type
Accurate CIPS Data Collection
Expert Data Analysis and Reporting

Learn more about the keys to a successful CIPS survey and other considerations in our recent article appearing in World Pipelines, “Not Just a Walk Along the ROW” by Ted Huck.

READ THE ARTICLE

Are you ready for spring close interval surveys?

MATCOR is here to help. Our experienced and NACE-trained crews are ready to perform close interval surveys to keep your pipeline cathodic protection systems in compliance and operating effectively.

Excellent safety record
Accurate, reliable data collection
Daily field progress reports
Extensive engineering and IT support

Contact MATCOR about your CIPS requirements or learn more about our close interval survey capabilities.

Brand Energy & Infrastructure

About Brand Energy

November 9, 2015 MATCOR Leave a comment

Brand Energy and Infrastructure Services (BEIS) is a premier provider of integrated specialty services to the global energy, industrial and infrastructure markets. Its extensive portfolio of specialized industrial service offerings includes cathodic protection, work access, coatings, insulation, refractory, formwork & shoring, specialty mechanical services, and other related crafts. Brand delivers its services through a network of more than 240 branches, with a particular focus on the major hydrocarbon and power generation markets globally. For additional information visit www.beis.com

Cathodic Protection, Corrosion Industry Events, CP Masters, MATCOR

Corrosion Industry Leaders MATCOR and CP Masters Join Forces

August 31, 2015 MATCOR 2 Comments

Chalfont, PA (Aug 31, 2015) – MATCOR, Inc., the trusted full-service provider of proprietary cathodic protection products, systems, and corrosion engineering solutions recently announced that the company has joined forces with CP Masters, Inc. The combined company will be known as MATCOR.

CP Masters brings 30 years of cathodic protection technical and system installation expertise to the MATCOR team. In addition to industry-qualified and experienced people, the company maintains one of the industry’s largest fleets of construction equipment.

This move enables MATCOR to execute cathodic protection and AC mitigation projects directly and efficiently. Additional benefits to customers include:

Improved cost-effectiveness
Consistent, high quality construction and installation services
Access to expert, conveniently located survey teams
Turnkey cathodic protection and AC mitigation solutions

“CP Masters and MATCOR have over 70 years of combined name recognition in the industry—with CP Masters known for superior construction and installation services, and MATCOR known for engineering expertise and proprietary products,” said Kevin Pitts, President of MATCOR, Inc. “Now as one company, we are able to offer customers a powerful combination of the best people, services and products in the corrosion industry.”

ABOUT MATCOR

Cathodic Protection, Corrosion, CP Masters, MATCOR

MATCOR Profiled in India Corrosion Publication

June 11, 2015 MATCOR Leave a comment

Thank you to Abraham Mathai at Coatings and Anti Corrosion Engineering Review for the profile about MATCOR and our 40th anniversary in the April/May 2015 issue!

MATCOR was founded in 1975 by William R. Schutt when he set out to develop a high quality, reliable source for cathodic protection products and equipment. The company designed and provided the first commercial cathodic protection system for reinforced concrete bridge decks that same year. The company has grown to offer a broad portfolio of proprietary cathodic protection and AC mitigation products, in addition to complete corrosion engineering services.

In March of 2015, MATCOR was acquired by Brand Energy & Infrastructure Services (Brand). Brand also owns CP Masters, Inc., a leader in the design and construction of cathodic protection and corrosion control prevention in the North American energy markets.

READ THE COMPLETE PROFILE

Anodes, Cathodic Protection, Horizontal Directional Drilling, Linear Anodes, Storage Tanks

Video Demonstrates Cathodic Protection System Installation

Video May 27, 2015 MATCOR 2 Comments

Iron Gopher® Impressed Current Linear Anode System designed for horizontal directional drilling (HDD) is installed beneath an above ground storage tank (AST)

Chalfont, PA – MATCOR, Inc. the trusted full-service provider of proprietary cathodic protection products, systems, and corrosion engineering solutions recently released a video showing the installation of the company’s Iron Gopher impressed current linear anode system at the site of an above ground storage tank in Texas.

Trenching to install cathodic protection systems may not be feasible for applications such as cross country pipelines, congested industrial environments and under above ground storage tanks. For these horizontal directional drilling applications, a linear anode with superior mechanical strength is required. The Iron Gopher with Kynex® technology is the only impressed current linear anode designed specifically for cathodic protection in horizontal directional drilling applications.

“As another example, Colonial Pipeline installed several thousand feet of our Iron Gopher® linear anode at an HDD project in NE Georgia,” said Ted Huck, VP of Sales for MATCOR. “With its unique design and greatly increased strength, Iron Gopher is superior to anything seen in the market for cathodic protection in HDD applications.”

Learn about MATCOR’s complete cathodic protection installation services.

About MATCOR

MATCOR

About MATCOR

May 27, 2015 MATCOR Leave a comment

MATCOR is a BrandSafway company. In business since 1975, MATCOR provides services and products that solve corrosion problems globally for major infrastructure assets such as oil, gas and water pipelines, above ground storage tanks, power plants, energy facilities, well casings and steel-in-concrete structures. MATCOR is a turnkey ISO 9001:2015 certified provider of customized cathodic protection products and systems combined with high-quality corrosion engineering, installation and maintenance services. The company maintains specialized CIS (close interval survey) teams and a large fleet of construction equipment. MATCOR’s manufacturing plant is located in Chalfont, PA, USA, and the company maintains field service and sales offices in Texas, Oklahoma, Colorado, Georgia and Western Pennsylvania, in addition to a growing list of international distributors.

More About MATCOR

Anodes, Cathodic Protection, Corrosion Industry Events, Linear Anodes, MATCOR, NACE

Linear Anode Cathodic Protection Presentation at NACE UAE

April 27, 2015 MATCOR Leave a comment

MATCOR to Present on Impressed Current Linear Anode Cathodic Protection at NACE UAE Corrosion Conference in Abu Dhabi

Chalfont, PA (April 27, 2015) – MATCOR, Inc. the trusted full-service provider of proprietary cathodic protection products, systems, and corr Shailesh Javia, MATCOR, Inc. to present on linear anode cathodic protection at NACE UAE. osion engineering solutions will present a paper exploring the use of flexible impressed current linear anodes to minimize current densities for a wide range of cathodic protection applications at the annual NACE UAE Corrosion Conference held at the St. Regis in Abu Dhabi, United Arab Emirates May 12-14, 2015.

Flexible Impressed Current Linear Anode Cathodic Protection
Shailesh Javia, MATCOR
Wednesday, May 13, 2015, 3:35-4:00 p.m. in Al Mudhaif 1

The presentation explores flexible impressed current linear anode cathodic protection that extends the benefits of linear anodes for various CP applications. To minimize current distribution challenges, the linear anodes are designed utilizing multiple internal connections, which provides redundancy and protection against uneven anode consumption, minimizes current densities and allows placement in close proximity to the structure. The linear anode is simple to install, requiring only a small trench, and is ideal for congested areas and tight spaces. See below for the complete abstract.

ABOUT THE AUTHOR

Shailesh Javia serves as International Director for MATCOR and has over 22 years experience focused on corrosion engineering and cathodic protection. His diverse knowledge and experience includes designing cathodic protection systems, managing turnkey CP projects and conducting commissioning surveys for cross country and city gas pipelines, tanks and vessels, tank bottoms, and industrial facilities including fertilizer, petrochemical and power plants, and refineries. Mr. Javia is a certified NACE Cathodic Protection Technologist, has successfully completed the NACE Direct Assessment Course and has presented several papers at NACE and ASME conferences.

ABSTRACT: Applications of Impressed Current Linear Anodes in Cathodic Protection

Flexible impressed current linear anodes can extend the benefits  of linear anodes to a wide range  of cathodic protection applications. Tight spaces, high traffic areas, poorly coated pipelines, new construction tank bottom, tank bottom retrofits, reinforcing steel-in-concrete, sheet pile walls or inside large diameter pipes – are all good examples of linear anode cathodic protection applications.

Linear anodes handle current distribution challenges by minimizing current densities, in addition to placement in close proximity to the structure being protected from corrosion. Innovative design utilizing  multiple internal connections provides redundancy, protects against uneven  anode consumption and minimizes  voltage drop.

Linear anodes can simply  be laid alongside a new pipeline; cable  plowed next to an existing pipeline, or  installed utilizing horizontal directional  drilling (HDD) under an existing  structure. Linear anodes require only a small trench for installation, ideal for congested areas and minimizing landowner “right of way” issues.

ABOUT MATCOR

MATCOR, News

MATCOR, Inc. Acquired by Brand Energy & Infrastructure

March 9, 2015 MATCOR Leave a comment

Chalfont, PA (Mar 9, 2015) – MATCOR, Inc., the trusted full-service provider of proprietary cathodic protection products, systems, and corrosion engineering solutions, announced last week that the company has been acquired by Brand Energy & Infrastructure Services (Brand). Brand also owns CP Masters, Inc., a leader in the design and construction of cathodic protection and corrosion control/prevention in the North American energy markets.

“This is an exciting time for MATCOR as we celebrate 40 years in business and move into a new chapter for the company,” said Douglas Fastuca, President of MATCOR. “Under the ownership of Brand and our new relationship with CP Masters, MATCOR is in an excellent position to better serve its customers in the US and internationally.”

About MATCOR

About Brand Energy & Infrastructure Services

Brand Energy and Infrastructure Services is a premier provider of integrated specialty services to the global energy, industrial and infrastructure markets. Its extensive portfolio of specialized industrial service offerings includes cathodic protection, work access, coatings, insulation, refractory, formwork & shoring, specialty mechanical services, and other related crafts. Brand delivers its services through a network of more than 240 branches, with a particular focus on the major hydrocarbon and power generation markets globally. For additional information visit www.beis.com.

Cathodic Protection, Corrosion, MATCOR

MATCOR Celebrates 40 Years Protecting the World’s Infrastructure from Corrosion

January 16, 2015 MATCOR Leave a comment

Chalfont, PA (Jan 16) – MATCOR, Inc. the trusted full-service provider of proprietary cathodic protection products, systems, and corrosion engineering solutions is celebrating its 40th anniversary throughout 2015.

In 1975, William R. Schutt founded MATCOR, setting out to develop a high quality, reliable source for cathodic protection products and equipment. That same year, the company designed and provided the first commercial cathodic protection system for reinforced concrete bridge decks. Today, Mr. Schutt serves as MATCOR’s Chairman.

MATCOR has built a broad portfolio of proprietary products. The company received its first patent in 1984 for its deep anode cathodic protection system, the predecessor to today’s Durammo™ Deep Anode System. Other patented products include Kynex® waterproof anode to cable connection technology, the SPL™-INT-Anode for internal pipeline cathodic protection, the ORB™ Marine Anode and a precast anode plate system for use in steel-in-concrete applications.

In 1987, MATCOR experts served as part of the White House delegation to the Soviet Union under Ronald Reagan, invited for their expertise in concrete and construction infrastructure. The company has also received numerous safety, technical and industry awards in its 40-year history.

The company has grown from manufacturing and supplying cathodic protection products to offering a full array of turnkey cathodic protection and AC mitigation services and products.

MATCOR is located in a state-of-the-art ISO 9001:2008 certified facility in Chalfont, PA. With a service office in Texas since 2006, an office opened January 2015 in India and a growing list of international distributors, MATCOR has established global reach in the corrosion industry. In 2014, the company delivered products and services to over 25 countries.

MATCOR Chairman William Schutt said, “MATCOR’s 40th anniversary is a tremendous milestone for the company. We’ve succeeded not only in our vision to become a reliable source of cathodic protection products; MATCOR has become a trusted global leader for both products and engineering services throughout the corrosion industry.”

ABOUT MATCOR